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Packaged substations for 11kV/415V secondary distribution

Factory-assembled secondary substations with separate HV, transformer and LV compartments, delivered as one coordinated outdoor unit for utility, industrial and renewable projects.

What it is

What is a packaged substation?

A packaged substation, also called a package substation, compact substation or prefabricated secondary substation, combines the medium-voltage switchgear, distribution transformer, low-voltage distribution board and protection in a factory-built enclosure. The equipment is coordinated, wired and tested as one package before shipment.

The European type is a walk-in style substation: the high voltage switchgear, the transformer and the low voltage distribution board each sit in their own compartment, separated by metal partitions with mechanical interlocking. That is what allows maintenance on one side without shutting the whole unit down.

It is the usual choice when there is no building to put a transformer in — an industrial park, a roadside plot, a solar or wind site — but you still want the equipment to arrive assembled and tested rather than built on site.

  • Separate HV, transformer and LV compartments
  • Mechanical interlocking between compartments
  • All-weather outdoor enclosure, walk-in access
  • Oil-immersed or dry-type transformer inside, to your preference
Distribution transformers for packaged substations
Inside the enclosure

What a European type substation contains

HV switchgear room

Ring-main or circuit-breaker switchgear for the incoming and outgoing medium-voltage circuits. For 11 kV projects this can include an KYN28A-12 switchgear arrangement or an RMU, according to the feeder and protection design.

Transformer room

An S11/S13 oil-immersed transformer or an SCB14 cast-resin dry-type transformer. The room needs the correct clearances, ventilation, fire separation and cable access for the selected unit.

LV distribution room

A GGD switchboard or project-specific panel with the required incomer, busbar, metering and outgoing feeders. Final protection and metering follow the single-line diagram and utility requirements.

The equipment inside is selected as one coordinated package, so the transformer, HV protection, LV busbar and enclosure clearances are checked together before production.

Typical packaged substation configurations

HV / LV voltageTransformerTypical application
11 / 0.4 kVS11 oil-immersed or SCB14 dry-typeLocal distribution where the LV network is standardised at 400 V
11 / 0.415 kVS11 oil-immersed or SCB14 dry-typeIndustrial parks and utility networks using 415 V LV distribution
11 / 0.433 kVS11 oil-immersedProjects whose LV specification calls for 433 V
33 / 0.415 kVSelected per projectHigher-voltage distribution projects; HV switchgear is matched to the 33 kV system

These are starting configurations. Final voltage ratio, vector group, fault rating, protection, IP rating and enclosure dimensions must follow the project specification.

European type vs American type

The names describe common enclosure architectures. The final arrangement should follow the local utility standard and the available footprint.

FeatureEuropean typeAmerican type
LayoutWalk-in enclosure with separate HV, transformer and LV roomsUsually a compact pad-mounted arrangement with fewer separately accessed rooms
Maintenance accessEach compartment can be reached from its own doorAccess is arranged around the pad-mounted enclosure and its compartments
FootprintLarger than a compact pad-mounted unitGenerally smaller for the same transformer rating
Common fitIndustrial parks, roadside plots and projects requiring separated roomsDistribution projects where a compact utility-standard pad-mounted unit is required

Need a transformer for an 11 kV feeder before choosing the enclosure? Compare the 11 kV distribution transformer range and 33 kV range.

Specification

ParameterRange
TypeEuropean type, three-compartment, walk-in
Typical capacity400 – 1250 kVA; larger ratings on request
HV sideRing main unit HXGN-12 or KYN28A-12 switchgear
TransformerOil-immersed S11/S13, or cast-resin SCB14
LV sideGGD switchboard or distribution panel
InstallationOutdoor, on a prepared foundation
DocumentationTest report for the substation, drawings, routine records for the transformer

Where it is used

Industrial parks

Feeding one or two factory buildings from a plot with no substation room.

Urban distribution

Roadside and pavement substations where space is tight.

Renewable sites

Wind turbine and PV step-up substations, including cold and high-altitude designs.

11kV / 415V configuration

11kV/415V packaged substation

A common configuration is a packaged secondary substation that receives an 11kV supply from an RMU or HV switchgear, steps it down through an 11/0.415 kV distribution transformer and distributes the 415V supply through an LV switchboard.

System elementTypical configuration
HV system11kV ring-main unit or metal-clad switchgear
Transformer11/0.415 kV, 400–1250 kVA; S11 oil-immersed or SCB14 dry-type
LV system415V main incomer, metering, busbar and outgoing feeders
ProtectionHV protection, transformer protection, metering and LV distribution protection
EnclosureOutdoor, walk-in or compact layout with separate equipment compartments

If only the transformer is required, compare the 11kV distribution transformer range. If the project also requires an RMU, HV protection, LV feeders and an enclosure, a packaged substation normally reduces site assembly and interface work.

Packaged substation options and FAQs

QuestionAnswer
What is an 11kV/415V packaged substation?It is a complete secondary distribution substation that steps 11kV down to 415V and includes the HV switchgear, transformer, LV distribution and protection in one coordinated enclosure.
Oil or dry-type transformer inside?Either. Oil-immersed is cheaper for the same rating; dry-type removes the oil containment requirement.
Can the enclosure be customised?Colour, cladding, door position and cable entry can be adapted. Send a layout drawing if you have one.
Is it delivered assembled?Yes, assembled and tested, then shipped as a unit or in sections for a small container.
What is the MOQ?Quoted per project. Substations are normally ordered with the transformers and switchgear as one package.
What are the payment terms?T/T 30% deposit, 70% before shipment; L/C at sight for tender orders.
What is the typical capacity range?400–1250 kVA is the standard working range. Larger ratings can be reviewed against the transformer, switchgear, ventilation and transport limits.
What should I send for a quotation?The HV system voltage, transformer rating and type, LV outgoing arrangement, site conditions, required standards, destination and any layout drawing.

Send the layout

Transformer rating, HV and LV arrangement, and where it will stand. We will confirm the compartment layout and the enclosure.

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